Applies To | |
Product(s): | AutoPIPE |
Version(s): | ALL; |
Area: | Calculation |
Date Logged & Current Version | May 2023 23.00.00.230 |
How does AutoPIPE Calculate internal pressure effects for CSA-Z662 -2007?
Code combinations: Internal Pressure stresses and Equivalent Stress verifications
Reference: CSA-Z662-07
Notes:
1. No corrosion or Mill tolerance to keep calculations simple
2. All weld factors are set to 1.0 - no effect on stresses or allowables
3. Specific gravity is set to 0.0, and density of pipe is also set to 0.0
4. Y factor = 0.0, Temper. derating factor = 1.0, Range reduction factor = 1.0, Design pressure
factor = 1.0
5. SIF values assumed to be 1.0 for all calculations
Pipe Properties:
Actual O.D: Do (in)
Wall thickness: t (in)
Minimum Yield: Sy (psi)
Cold Modulus: Ec (psi)
Poisson's ratio: ν
Inside Dia. (in)
Area cross sectional: (in2)
Area inside pipe: (in2)
Section modulus: (in3)
Pressure & Temperature:
Pressure: P (psi)
Temperature: T (Deg F)
Expansion (α*ΔT): (in / 100 Ft)
Thermal Expansion Stress Equivalence:
Intended Verification: For this part of verification, we will verify that axial force due to thermal
case in a fully restrained pipe (Segment A in this case, which is restrained with anchors at
both ends and restrained in the transverse direction with very stiff soil) result in an equivalent
stress as calculated by code formulas E*alpha*dT
Axial Thermal Force from AutoPIPE: FTA01 (Lbf)
Stress due to Thermal Force: (psi)
Stress calculation per code formula: (psi)
Conclusion:
AutoPIPE results compare well with code formula in case of thermal expansion stress for a fully restrained pipe. The results calculated from code formula match well with results calculated from AutoPIPE forces result. Note that α*ΔT = Expansion value in AutoPIPE.
Longitudinal Pressure Stress Equivalence:
Intended Verification: For this part of verification, we will try to verify that axial force due to pressure extension combined with post processing calculation of adding longitudinal stress results in an equivalent stress as calculated by code formulas v*SH
Axial Pressure Force at point from AutoPIPE: FPA01 (lbf)
Stress due to Pressure: (psi)
Longitudinal Pressure Stress (Pressure Area formula): (psi)
Longitudinal Pressure Stress (PD/4t formula): (psi)
Hoop Stress: σH: (psi)
Longitudinal effect of Hoop Stress: σLH = ν * σH (psi)
Net Longitudinal Stress (Pressure area formula): σL1 = σlpA - σPA01 (psi)
Net Longitudinal Stress(PD/4t formula): σL2 = σlpP - σPA01 (psi)
Conclusion:
We can see that the net longitudinal stress σL1 and σL2 (which is what is calculated by AutoPIPE) is close to the longitudinal effect of Hoop Stress v.Sh as required by the code. AutoPIPE, in this case, matches exact code formula requirements. The results from pressure analysis, when combined with the post processing calculations, gives the code intended results
and also takes in to consideration the actual restraint conditions of the pipe.
It is imperative to include pressure extension analysis for the results to be meaningful. Also, depending on the actual restraint conditions, the pressure forces will vary, which gives more realistic results for actual condition.
Equivalent Stress Equivalence:
Intended Verification: For this part of verification, we will try to verify that Equivalent Stress calculated by AutoPIPE for CSA-Z662-07 is actually very similar to what is intended by the code equations. AutoPIPE may actually calculate the stress using a slightly different approach of incorporating analysis results and post processing, but the final results match the code formula results.
Combined Axial force from Gravity, Pressure & Temperature: Faxl (lbf)
Axial stress due to force: (psi)
Hoop Stress: σH (psi)
Longitudinal Pressure Stress (Pressure Area formula): (psi)
Net Longitudinal Stress: σL = σlp - σaxl (psi)
Shear stress (not included for zero for Z662 Equiv 1): τ (psi)
Principal Stresses:
(psi)
Note: We can simplify the principal stress equations above by substituting zero for shear stress τ. This will result in σ1 = σH, and σ2 = σL.
Maximum stress: σC max (σ1, σ2, |σ1 - σ2| (psi)
Note: |σ1 - σ2| gives the maximum result.
Code formula calculations:
Hoop Stress: (psi)
Restrained Expansion Stress: SE = Ec * α * ΔT (psi)
Longitudinal compression stress: SL = ν * Sh - SE (psi)
Combined Hoop and Longitudinal Stress: SC = Sh - SL (psi)
Conclusion:
The Equivalent Stress (Equiv 1) calculated by AutoPIPE for CSA-Z662-07 is matches the results from exact code equation.
Limitation: Currently, to include the pressure effects in Equiv 1 the Result Model Option "Include axial, Pcase in Sus." would need to be checked.
Pressure extension force:
Length of pipe: L (in)
Extension in Longitudinal direction: (in)
Contraction in Longitudinal direction: (in)
Total extension: ext = extL - extH (in)
Force required to prevent extension: (lbf)
Note that the above force value is same as AutoPIPE axial force reported for pressure case P1 Axial stress due to pressure: (Point A01 +)
Stress due to pressure extension: (psi)
Stress due to longitudinal pressure: (psi)
Net stress due to pressure: σP1 = Slp - Saxp (psi)
Note that this is the same longitudinal stress value reported for pressure case P1 by AutoPIPE
CAN/CSA-Z662 Piping Code Calculations